Metallurgical machina operates sub extrema condiciones summus temperatus, gravibus onerat et severus pulvis contaminationem. Traditional Plabfol Lebolet gestus frequenter deficient propter oleum volatilizationis, ipsum depositionem et clogging, ducens ad INCONDITUS apparatu shutdowns. Self-Lubricating Bearings, leveraging eorum inhaerent lubrication possessiones, Excel in tutela, liberum operationem, summus temperatus resistentia, et contamination immunitatem, faciens ea discrimine upgrade ad metallurgical apparatu.
I. Typical Applications in Metallurgical Machinery
1.1 continua casting apparatus segmentis RUBILIS
Collerem temperaturis saepius pervenire 400-600 ° C, causing conventional uncto-lubricum gestus ad carbonize et deficient. A domesticis ferro molendini adoptavit Graphite-inlaid aeris, secundum auto-lubricating gestus (CUSN10 XX% Graphite). Post sex menses continua operatio in secundarium refrigerationem zonam continua tria, gerunt erat solum 0.3 mm-ter longior quam uncto-lubricatis, cum non opus est oleum replenishment.
Data ex Hispanica Steel molendini ostendit quod sub summus temperatus conditionibus, haec gestus ponere a firmum frictio coefficiens 0.12-.15, reducing superficiem scalpendi defectus in cast
1.2 calidum volubilem molendini roll gestus
Subvolvente pressuras nimis 2,000 tons, metallum, secundum auto-lubricating gestus (E.G .: Steel, backed aeris mixturae) potest sustinere superficiem pressures usque ad LXXX MPA. Thyssenenkrupp scriptor 2,250 mm calidum habena Mill causa studium demonstrandum quod firmamentum volumine ferre postea cyclis extenditur a III hebdomades ad XII weeks, salute € 1.2 decies annuatim in sustentacionem costs.
Impact-repugnans Design: A Multi-iacuit compositum structuram (ferro retro aeris pulveris iacuit PTFE PTFE CXX) tolerat apicem impulsum onerat de CXX MPa per volvens.
1.3 inspiratione fornacem Top Distributors
In summus temperatus, pulveris Gas environments (CCC ° C, CC g / M³ pulvis concentration), Ceramic-fundatur auto-lubricating gestus (E.G., SI₃n₄ BN) Excel. Baisteel scriptor MMXXII RETROFIT ostendit quod distributor afferentem vitam auctus a II mensibus ad VIII menses, cum pulvis-gerunt resistentia improvidus per LX%.
1.4 frigus volubilem molendini tensio cylindro coetibus
Sermo frigus rolling postulat humilis-vibration gestus. A Japanese company employed PI (polyimide)-based self-lubricating bearings, achieving vibration values ≤1.5 μm at 1,200 m/min line speed—50% lower than conventional solutions—ensuring strip thickness tolerance of ±0.5 μm.
II. Key lectio criteria et technica cubits
2.1 summus temperatus resistentia
Material Type | Maximum temperatus | Apta applications |
Graphite, aeris composita | D ° C (DC ° F Burdient) | Continua casting, reheating fornacem Rollers |
Ceramic gestus | DCCC ° C | Inspiratione camino gas systems |
Steel, backed ptfe compositum layer | CCLX ° C | Frigus Rolling Equipment |
2.2 contaminationem resistentia et gerunt resistentia
Metallurgical pulveris (Fe₃o₄, sio₂) habet Mohs duritiam VI, requiring materiae cum superficiem duritiam ≥hb200. Tertio-pars probat ostendere quod wc-iactaret auto-lubricating gestus redigendum gerunt rates per LXX% comparari ad vexillum gestus in environments per X% alumina pulveris.
Per ISO 4378-1, Metallurgical Gestus oportet transiet ≥100-hora quartz harenae erosion probat (fluunt rate XV m / s).
2,3 Lond capacitatem verificationem
Static onus: Segor Seger-Basterings oportet resistere Static Superficiem pressuris ≥100 MPA (GB / T (XXIII) DCCCXCIV Latin).
Dynamic onus: Rolling Mill Gestus oportet occursum dynamic onus factors ≥3.0 (Laudate DCCXXXII Latin).
2.4 scelerisque expansion compatibility
Metallurgical apparatu saepe experitur scelerisque deformatio. Control differentia in scelerisque expansion coefficientes inter GRUDING et Substratum:
Steel subiectum (cte XII × 10⁻⁶ / ° C) binos bene cum aeris-fundatur gestus (CTE XVIII × 10⁻⁶ / C) C).
Ceramic gestus (cte III × 10⁻⁶ / ° C) requirere expansion ultricies structuras.
2.5 sumptus-efficaciam analysis
Secundum ad MMXXIII Metallurgical Machinery ferre foro fama, auto-lubricating enterings cost 30-50% magis initio sed redigendum totalis sustentacionem costs per LX%:
A medium-sized Mors Mill Conscidisti continua casting linea sustentacionem costs ex ¥ 820.000 ad ¥ 350,000 annuatim.
Volvere molendini ferre postea tempus omissa a XVI horas ad IV horas per instantiam.
III. Industry trends et lectio suasiones
3,1 technological trends
Extreme-Condition Materials: Titanium DIBORIDE (Tib₂) -reinforced Aluminium Aquilonem et Pendent 1/3 de ferro sustinere 1,000.
Smert Condition Cras: Sweden scriptor SPHF offert GRAT3 et integrated Temperature / Vibrationis sensoriis pro realis-vicis ONERO et gerunt alerts.
3,2 practical lectio tips
Prioritize Products Certified to ISO (IV) CCCLXXVIII (illapsum afferentem temptationis) et ASTM E228 (scelerisque expansion coefficientem temptationis).
Crescere ferre Clearances ab 20-30% super vexillum cogitationes ad compensare pro scelerisque expansion in metallurgical applications.
Request venditor-provisum pulvis environment scamnum test tradit (potissimum cum combined summus temperatus gerunt impulsum onus testis).
Zhejiang Mingxu Machinery Manufacturing Co., Ltd. Habet specialized in auto-lubricating ferre R & D et vestibulum per a decade, promerendae positivum feedback ex metallurgical machinery clients. Nam inquisitiones contactus: [email protected] .
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