Technical Analysis of Zhejiang Mutxu scriptor patented technology: gradientem lubricatae et accentus optimization consilio de sui lucrare positioning Faceplates (ZL MMXXIII II 3463963.9)

Technical background et industria dolor punctorum
In summus celeritas apparatus instrumentum Chuck systems (n Tago 6000RPM), Traditional Conical Positioning Faceplates exhibent Duo Core Defectuum:

l Lubricatae defectum: centrifuga vim facit lubricating uncto ad migrare ad imo conicis peperit, unde per siccum friction zona ad superiorem partem, cum superficiem asperitas ra values ​​deteriorem a 0.4 μ M ad 1.6 μ M (probata secundum Iso (IV) CCLXXXVIII Latin);

l Accentus concentration: Unilateralis Contact Leads ad Hertzian Contact accentus Pilaths excedens 800mpae, triggering Micro-Crack propagationem (Data Source: Gerunt MMXXII, 500-501, (CCIV) CCCLVI).

Core technicae innovation Analysis
I. CLIVUS lubrication ratio consilio
1,1 solidum-fluidi composita lubricatae architectura
Graphite lubricatae obstructionum (XX) embedding structuram:

l A circularis ascendens sulcus (101a) cum profundum 1,2 ± 0.05mm aperitur in media conica peperit (CI), ensuring continua conica superficies per electrica missionem machining (pyram Die ± 0.5 Die );

Aeris-fundatur compositum materia (cu-10SN-5gr) continet LXXXV% Graphite est embedded, assequendum a Porosity XVIII% ± II% per pulveris metallgy morticine, continue releasing Graphite particulas ad formare translationem amet.

Lubrication efficientiam verificationem:

l Sub n = 8000RPM operating conditionibus, ad friction coefficientem ad superiores pars conical tulit manet firmum ad 0.08-0..12 ( > 0,25 ad traditional structurae);

l Gere volumine probat (ASTM G99) ostendere quod post CCC horas operandi, in conica superficiem gerunt profundum est solum 3.2 μ M (28.5 μ M pro traditional structurae).

1.2 fluidum lubricatae compensation mechanism

l Lubricating uncto channels retinentur ad fundum conico peperit formatam 0.5-1.2 μ M oleum film crassitudine per dynamic pressura effectus (verificatur per Reynolds aequatione simulation);

l Et ratio Achieves gradiente Synergy inter solidum lubricatae (superior pars) et fluidum lubricatae (inferior pars), reducendo ad contactus zone temperatus per XLV% (metiri per infrared scelerisque IMGER).

II. Contact Suspendisse Optimization Design
2.1 waveform Clamping Superficies (CII) Topology Optimization

l Periodica undam profiles construuntur usura Fourier Series: Unfusa Λ = 12mm, amplitudine = 0.8mm, curvaturae radii r = 5mm;

l Finite elementum analysis indicat maximum contactus accentus reducitur ex 813MPA ad 327MMA, cum a LXII% lenimentus in accentus distribution uniformitatem.

2,2 Multi-fulmine onus-sharing structuram

l XII adscendens foramina (CIV) sunt aequaliter distribuitur secundum asme b18.2.1 vexillum, cum preload deviationem < V%;

l Combined cum terminus conica superficiebus (CV), (cone angulus XV Die ± 0.5 Die ), Radiale positioning accurate ± 2 μ m est effectum (ISO MMDCCLXVIII-f gradu).

Technical parametri collatio mensam

Typical application varelio
Casum I: Toolholder positioning in quinque, axis machining centers

l Per continua machining de Titanium Alloy partes, Toolholder runout est regitur ad < 2 μ m ( > 8 μ M pro traditional structurae);

l Mors Mutare Cycles extenditur (V) temporibus industria (industria mediocris (V)).

Case II: Ratio in Versus centers

l Fusum radialis runout reducitur ex V μ M ad 1.5 μ M (GB / T 17421.7 Latin);

l Machined workpiece rotunditate errorem est ≤ 1.5 μ M (Asme B89.3.4 Latin).

Hoc patent Achieves diu-term stabilis operatio de positioning Faceplates sub extremum operating conditionibus per duo major technicae tractus: Gradient lubricyricurs media synergy et contactus accentus agrum reconstruction. Secundum novissitudinem searches (derwent innovation), structuram Achieves specifica friction potentia (SFP) Index 0.08w / mm ² , A LXXVI% reductionem comparari similis products, ponens ad internationalis ducit campester.

Si velis discere magis, placere contactus Miscxu Machinery ad obtinendum completum patent fama: [email protected] .